SWITCHGEAR BUSBAR & CABLE MONITORING · MODEL VTI-TS-22

VTI-TS-22 Self-Powered Wireless Temperature Sensor (BLE 2.4 GHz)

Engineered for continuous thermal monitoring (CTM) of medium-voltage switchgear busbars, circuit breaker tulip contacts, and cable terminations up to 52 kV. Harvests operating energy directly from conductor current (≥ 1 A) — 100% battery-free, zero maintenance.

Naming note: The VTI-TS series was previously catalogued as the TBR22 series; VTI-TS-22 corresponds to the former TBR22 / TBR22-ST designation.
Measuring Range −40…+125 °C
Accuracy ±0.2 °C
Start Current ≥ 1 A (Battery-Free)
Tested Voltage 500 kV (PD 8.7 pC)
Wireless Radio BLE 2.4 GHz
VTI-TS-22 self-powered wireless temperature sensor clamped on a busbar

VTI-TS-22 clamp-on sensor clamped directly onto live copper busbar inside switchgear

Direct Engineering Answer

The VTI-TS-22 is a battery-free, self-powered wireless contact temperature sensor specifically optimized for metal-enclosed switchgear (≤ 52 kV) and indoor substation applications. It begins continuous reporting from ≥ 1 A of primary conductor current, measures temperatures from −40 to +125 °C with ±0.2 °C accuracy (−10 to +65 °C), and transmits over 2.4 GHz Bluetooth Low Energy (BLE) up to approximately 100 m to the GW22 / GW22-D gateway.

The unit has been tested to 500 kV with a partial discharge of 8.7 pC (< 10 pC acceptance) and lightning impulse withstand of −1500 kV, mapped clause-by-clause against IEEE Std 2969-2025 and CIGRE Technical Brochure 999 Table 2.8-1.

PATENTED ENERGY HARVESTING

Key Technical Advantages of VTI-TS-22

Engineered specifically to solve the limitations of periodic thermography and battery-powered sensors.

≥ 1 A

Continuous Energy Harvesting

Harvests operating power via built-in current transformer. Stays alive on lightly loaded feeders and off-peak night cycles where other sensors shut down.

500 kV

High-Voltage Tested

Tested at independent high-voltage laboratories up to 500 kV with 8.7 pC partial discharge (< 10 pC acceptance) and −1500 kV impulse withstand.

Zero Battery

Maintenance-Free Service Life

Eliminates periodic switchgear outages and arc-flash exposure required to replace coin cells across hundreds of cubicles.

±0.2 °C

Precision Measurement

Direct contact thermistor measurement across −10 to +65 °C for true phase-to-phase ΔT trending under dynamic feeder loading.

BLE 2.4 GHz

Switchgear Radio Penetration

EIRP 6 dBm wireless reporting penetrates switchgear enclosure seams to external GW22 gateway mounted on panel face or DIN rail.

< 2 Minutes

Planned Outage Installation

Clamp-on design with magnetic locking straps and stainless ties; installed strictly when the circuit is isolated, earthed and proved dead.

TECHNICAL SPECIFICATIONS

Engineering Parameter Table: VTI-TS-22

Official laboratory-verified specifications and operational parameters.

Parameter Specification & Tolerance
Model Designation VTI-TS-22 (VTI-TS series, previously catalogued as TBR22 / TBR22-ST)
Power Supply Current-transformer induction energy harvesting, 100% battery-free
Minimum Start Current ≥ 1 A primary alternating current on monitored conductor
Measuring Temperature Range −40 °C to +125 °C
Measurement Accuracy ±0.2 °C within −10 to +65 °C; ±0.5 °C across rest of range
Operating Ambient Temperature −40 °C to +85 °C; humidity 0–100% non-condensing
Tested Voltage Level Tested to 500 kV (UHV laboratory qualification)
Partial Discharge at 500 kV 8.7 pC (acceptance criterion < 10 pC)
Lightning Impulse Withstand −1500 kV standard full wave impulse (1.2/50 μs)
Wireless Frequency Bluetooth Low Energy (BLE) 2.4 GHz, EIRP 6 dBm
Transmission Range Approx. 100 m unobstructed; penetrates metal-enclosed switchgear compartments
Reporting Interval Smart adaptive algorithm dynamically accelerating during rapid thermal rate-of-rise
Mounting Method Direct contact clamp-on via magnetic straps and high-grade stainless-steel cable ties
Installation Requirement Installed strictly with the circuit isolated, earthed, and proved dead
Standards Conformance Mapped clause-by-clause to IEEE Std 2969-2025, CIGRE TB 999 Table 2.8-1, NFPA 70B
Host Concentrator VTI Gateway GW22 / GW22-D (Modbus TCP, MQTT over TLS, IEC 60870-5-104)
IEEE 2969 COMPLIANT DEPLOYMENT

Typical Switchgear Mounting Positions

Per IEEE Std 2969-2025 §5.3 and our 14 Critical Mounting Positions engineering guide.

Main Busbar Overlaps

Bolted busbar overlaps and tee-junctions in main bus compartments prone to thermal relaxation under cyclical peak load.

Circuit Breaker Tulip Contacts

Upper and lower drawout spout cluster fingers where spring fatigue and contact micro-pitting cause localized overheating.

MV Cable Termination Lugs

Crimp lugs and stress cone transitions concealed under silicone boots invisible to standard infrared cameras.

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⚡ DIRECT ENGINEERING INQUIRY — VTI-TS-22

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VTI Engineering Support

Our application engineers provide cubicle mounting recommendations, radio link budgets, and gateway sizing for your substation layout.

Global Headquarters & Contact

VIET TECH INVEST (VTI CORP)
459 Doi Can, Ba Dinh, Hanoi, Viet Nam
Hotline: +84 985 186 181
Email: [email protected]